ɫɫÀ²

Department of Chemical and Metallurgical Engineering

Plant design

Group led by Prof. Pekka Oinas combines fundamental chemical engineering principles with systems engineering approaches to develop methods and computer-aided tools that are applicable in all areas of chemical process industry.
Ioncell-materiaalia sinisessä kudotunomaisessa materiaalissa tai kankaassa
Ioncellâ„¢ fabric

Our research areas:

  1. Techno-economic assessments of plant scale processes
  2. Process and plant design for bio-based, sustainable products

Research:

The research in Plant Design focuses on process feasibility study, synthesis, design, operation, integration, simulation and optimization, as well as  inherent safety, occupational health, pollution prevention and industrial risk. The key theme is the development of systematic methodologies to identify optimum, sustainable and creative strategies that lead to process intensification, yield improvement, debottlenecking, costing, safety, pollution prevention and energy conservation. Fundamental chemical engineering principles are coupled with systems engineering approaches to develop methods and computer-aided tools that are applicable in all areas of chemical process industry.

Current research projects:

1. Modeling and scale-up of centrifugal filtration:

The project is planned to aid the industry, especially pharmaceuticals field, to make better investments and have better abilities to represent their scenarios computationally without the need to experiment in large scale production.

Read more

2. CEforestry:

The objective of CEforestry is to develop new and innovative practices, including circular economy concepts, in forestry. Main goal is to utilize forestry side streams (bark, needles, cones etc.) in Baltic Sea Region.

Read more

3. BIO4P - Bioproducts From Nature

Our focus is on developing sustainable processes to produce various extractives, such as essential oils and waxes, from the novel bio-based raw materials. Additionally, the project will assess the feasibility of these processes on an industrial scale and develop business models to exploit their commercial potential.

Read more

4. Modelling of solids in porous separation processes:

This research aims to develop models close to industrial scale to replace costly experiments and scale-up studies. 

Read more

5. Multipurpose fungal Biorefinery (MultiFUN) project:

This research aims to produce mushroom mycelia as a protein alternative using a two-stage fermentation process through white biotechnology. The primary goal is to design an industrial process and assess its technical, economic, and sustainability feasibility.

Read more

Education:

The education in Plant Design is directed at process design and development methods in B.Sc, M.Sc and Ph.D levels. This includes preliminary process design, process synthesis, cost engineering, process simulation and environmental and safety aspects of design. This knowledge can be used for the development of new processes, engineering of new plants and improvement of existing ones in the chemical, petrochemical, biofuel, pulp and paper, minerals, food and biotech and pharmaceutical industries. The teaching is based on problem-based learning, in which process design and development problems are solved using modern design tools such as simulation programs and other design methods. The teaching also includes advanced practical design projects performed as group work and guided by industrial engineers from appropriate companies.

Plant design_design project

Design Project in Chemical Engineering:

Students participate in their Master's studies in a practical design project, which is based on group work and problem based learning with innovations.

Read more about the design project

Design Project Gala 2023

Chemical engineering design project brings mutual benefit to companies and students

The Design project in chemical engineering lets groups of students draft a preliminary implementation plan on topics offered by companies collaborating in the course.

Read more about the 2023 design project

People working in a laboratory

Plant design research combines fundamental chemical engineering principles with systems engineering approaches to develop methods and computer-aided tools that are applicable in all areas of chemical process industry. Therefore, the students graduated have a solid basis for various positions in industry and academy.

Master's theses
Completed Master's theses - Plant Design 2024

Related news:

Chemistry and business students developed plant-based products with Valio

A team of two Master’s students collaborated with Valio in a 6-month Aalto Thesis project.

Two lab-coated women in a laboratory looking at pipes.

IonCell-F won the price in pitching

IonCell-F has won seed fund award at Innovation Day pitching organized by Climate-KIC Nordic.

pitching_en.jpg

Latest publications:

Susanna Forssell, Rahul Prasad Bangalore Ashok, Karl Alexander Henn, Esko Tirronen, John Toivonen, Monika Österberg, Pekka Oinas 2025 ACS Sustainable Chemistry and Engineering

Elham Khalati, Susanna Forssell, John Toivonen, Pekka Oinas 2025 Chemical Engineering Science

Damla Serper, Kevin J. Hanley, Pekka Oinas 2025 Powder Technology

Paula Översti, Bing Han, Jari Kavakka, Staffan Torssell, Esko Tirronen, Marjatta Louhi-Kultanen, Pekka Oinas 2025 European Journal of Pharmaceutical Sciences

Pirjo Kääriäinen, Susanna Ahola, Helena Westerback, Emilia Kauppi, Sahar Babaeipour, Matteo Iannacchero, Madhawa Basnayaka, Jouni Paltakari, Petri Kuosmanen, Monika Österberg, Pekka Oinas, Jaana Vapaavuori, Patrick Rinke, Riku Jäntti, Michael Hummel, Samuli Patala, Minna Halme 2024

Oliwer Sliczniuk, Pekka Oinas 2024 Canadian Journal of Chemical Engineering

Karl Alexander Henn, Sahar Babaeipour, Susanna Forssell, Paula Nousiainen, Kristoffer Meinander, Pekka Oinas, Monika Österberg 2023 Chemical Engineering Journal

Elham Khalati, Rahul Bangalore Ashok, Pekka Oinas 2023 Canadian Journal of Chemical Engineering

Elham Khalati, Pekka Oinas, Leena Favén 2023 Journal of CO2 Utilization

Cleo Orfanidou, Mariana Hassegawa, Pekka Leskinen, Herbert Sixta, Pekka Oinas, Giuseppe Cardellini 2023
More information on our research in the Aalto research portal.
  • Updated:
  • Published:
Share
URL copied!